The process of manufacturing Calcium Multi-Purpose Grease involves several key steps, each crucial to ensuring the final product’s quality and performance. Below is a step-by-step explanation of the process, simplified for clarity:
- Base Oil Selection:
- The process begins with the selection of the appropriate base oil. The base oil is a crucial component, providing the basic lubricating properties of the grease.
- Additive Mixing:
- Various additives are mixed with the base oil. These additives are selected based on the desired properties of the final grease, such as improving thermal stability, resistance to oxidation, and enhancing anti-wear characteristics.
- Thickener Preparation:
- A thickener is prepared separately. For calcium grease, calcium soaps are typically used as thickeners. The thickener helps in giving the grease its semi-solid consistency and affects its dropping point, water resistance, and mechanical stability.
- Saponification Process:
- The thickener is formed through a saponification process. This involves reacting fats with calcium hydroxide to produce calcium soap, which acts as the thickener in the grease.
- Grease Formation:
- The calcium soap thickener is then combined with the base oil and additives. This mixture is subjected to heat and agitation to ensure even distribution and proper interaction between components.
- Cooling:
- Once the mixture reaches the desired consistency and properties, it is cooled down. Cooling solidifies the structure, ensuring the grease maintains its form and stability.
- Homogenization:
- The cooled grease is then homogenized to ensure uniform texture and composition. This step is critical to eliminating any inconsistencies within the grease.
- Quality Control:
- Before packaging, the grease undergoes rigorous quality control checks. These tests assess the grease’s physical and chemical properties, ensuring they meet the required specifications for performance.
- Packaging:
- Finally, the grease is packaged in suitable containers, ready for distribution. Packaging is designed to protect the grease from contamination and degradation during storage and transport.
These steps collectively ensure the production of high-quality Calcium Multi-Purpose Grease, known for its effectiveness in various applications due to its water-resistant and anti-corrosive properties
Download “Step-by-Step Guide to Manufacturing From Base Oil to Final Product”
To choose the right oil, see your vehicle owner’s handbook or get advice from a professional.
DANA Lubricants Factory LLC (DANA LUBES) is an ISO 9001: 2015 Certified, API Approved UAE BASED Lubricant Oil Manufacturer in Dubai , OILS & GREASE is Quality Manufacturer & Supplier of Automotive, Industrial & Marine Lubricant Oils. Established in 2002, we are part of well-known Industrial Conglomerate DANA GROUP based in Dubai UAE (www.danagroups.com). We are exporting to more than 70 countries worldwide including Europe, Asia, Africa, South & Central America, Australia and GCC(Arab Countries).
Dana Lubricants are formulated to the highest international standards & specifications as per:-
- American Petroleum Institute ( API Certificate – DANA LUBRICANTS FACTORY LLC UAE)
- Society of Automotive Engineers (SAE)
- US Military (MIL)
- Machine manufacturers like Mercedes Benz, BMW, Porsche, GM, Ford, Volvo, MACK, MAN, Caterpillar, Komatsu, Toyota & others.
- As per Customer Formulation (OEM Basis)
DANA LUBRICANTS FACTORY LLC
PO Box 14761 , Ajman , UAE
Location : Opposite Hamriya Free Zone 2 ,
Gate number 3 , Ajman. U.A.E.
Tel : +971-4-2217273 Fax : + 971-4-2215940
Whatsapp : 00971-50-7983153
Email : info@danalubes.com / info@danagroups.com
