Creating Lithium Multi-Purpose Grease involves a series of carefully controlled steps. Here’s a simplified explanation of the entire process:
- Base Oil Preparation:
- Selection of Base Oil: Start by selecting high-quality base oil suitable for grease production.
- Heating the Oil: Heat the base oil to a specific temperature to ensure optimal mixing conditions.
- Thickener Formation:
- Adding Lithium Hydroxide: Introduce lithium hydroxide into the heated base oil.
- Saponification Reaction: Allow the lithium hydroxide to react with fatty acids, forming a soap structure that acts as a thickener.
- Mixing and Homogenization:
- Blending: Thoroughly blend the thickened base oil to achieve a uniform consistency.
- Homogenization: Pass the mixture through homogenizers to eliminate any lumps and ensure smoothness.
- Additives Incorporation:
- Incorporating Additives: Add performance-enhancing additives such as antioxidants, anti-wear agents, and corrosion inhibitors.
- Mixing: Mix the additives thoroughly to ensure they are evenly distributed throughout the grease.
- Cooling:
- Controlled Cooling: Gradually cool the grease mixture to solidify it and stabilize the structure.
- Quality Testing:
- Laboratory Testing: Conduct tests to check the grease’s consistency, stability, and performance attributes.
- Adjustments if Needed: Make necessary adjustments based on test results to meet quality standards.
- Packaging:
- Filling: Fill the finished grease into containers of various sizes as per market requirements.
- Sealing and Labeling: Seal the containers properly and label them with product details and safety information.
This step-by-step process ensures that the Lithium Multi-Purpose Grease produced is of high quality and meets industry standards. This grease is suitable for various applications, providing excellent lubrication and protection under diverse conditions.
Download Lithium Multi-Purpose Grease Process Flow Chart
If you need more information or specific details about any step, feel free to ask!
To choose the right oil, see your vehicle owner’s handbook or get advice from a professional.
DANA Lubricants Factory LLC (DANA LUBES) is an ISO 9001: 2015 Certified, API Approved UAE BASED Lubricant Oil Manufacturer in Dubai , OILS & GREASE is Quality Manufacturer & Supplier of Automotive, Industrial & Marine Lubricant Oils. Established in 2002, we are part of well-known Industrial Conglomerate DANA GROUP based in Dubai UAE (www.danagroups.com). We are exporting to more than 70 countries worldwide including Europe, Asia, Africa, South & Central America, Australia and GCC(Arab Countries).
Dana Lubricants are formulated to the highest international standards & specifications as per:-
- American Petroleum Institute ( API Certificate – DANA LUBRICANTS FACTORY LLC UAE)
- Society of Automotive Engineers (SAE)
- US Military (MIL)
- Machine manufacturers like Mercedes Benz, BMW, Porsche, GM, Ford, Volvo, MACK, MAN, Caterpillar, Komatsu, Toyota & others.
- As per Customer Formulation (OEM Basis)
DANA LUBRICANTS FACTORY LLC
PO Box 14761 , Ajman , UAE
Location : Opposite Hamriya Free Zone 2 ,
Gate number 3 , Ajman. U.A.E.
Tel : +971-4-2217273 Fax : + 971-4-2215940
Whatsapp : 00971-50-7983153
Email : info@danalubes.com / info@danagroups.com
